BorgWarner is currently looking for a dynamic, results-driven individual to join as Manufacturing Engineer at our new production plant in Viana, Portugal.
Key Responsibilities
* Develop and optimize large volume production manufacturing solutions for new electrification products.
* Ensure that manufacturing best practices and lessons learned are implemented into new designs.
* Lead process standard development, definition, documentation, and deployment.
* Work within Manufacturing Engineering teams: multi-regional Global team and plant team.
* Lead production equipment specifications definition and the associated sourcing process.
* Follow up machine projects with external suppliers, from design to qualification. Bring new equipment in plant according to specification, time, and budget.
* Lead/support production plant for problem solving in manufacturing.
* Lead in process documentation release: PFD's, PFMEA's & PCP's, and Control Plans.
* Lead new business pursuit by providing guidance and estimates for manufacturing process and cost.
* Own manufacturing solution from initial business case to production.
* Lead and develop flexible manufacturing systems specifications to meet internal & customer requirements.
* Lead the equipment sourcing process and machine specifications.
* Lead manufacturing equipment development in accordance with project timing and business case assumptions.
* Work with Build Technicians on initial customer & validation samples.
* Assist in training of production operators and maintenance personnel on production equipment.
* Focus on quality of products produced in the production systems.
* Technical lead for improvement of OEE - equipment overall effectiveness and identify process improvements.
* Maintain manufacturing excellence on all equipment.
* Work in a team environment with Quality and Application Engineers on current production issues and future customer programs.
* Identify safety equipment and provide safety training on production processes.
* Travel to suppliers to monitor development activities.
* Comply with safety, quality, productivity, hygiene, and environmental prevention standards.
* Comply with the organization's rules and internal regulations: Code of Ethics, Practice, and Schedule.
* Respect workplace safety and cleanliness rules.
* Respect and comply with environmental policy rules.
* Perform other tasks not included in the activity for which he was hired, when the needs or convenience of the service justify it.
Education & Experience
* Master of Sciences in Mechanical, Electronics, or Automation Engineering.
* Minimum of 5 years’ experience in Manufacturing Engineering in an automotive or mass production environment.
* Deep understanding of Lean Manufacturing, PPAP, and AIAG Manufacturing requirements.
* Analytical and problem-solving skills (8D, Shainin, or Six Sigma training a plus).
* Deep knowledge of technologies such as automatic assembly, screw driving, air leak testing, laser welding, Siemens Step7 PLC control programming, robotics, and vision applications.
* Ability to read and create comprehensive mechanical, electrical, hydraulic, and pneumatic drawings and schematics using specified software (e.g., AutoCAD, SolidWorks).
* Solid understanding of Engineering financials (Cap-Ex Planning and equipment costing).
* Experience in high volume manufacturing.
* Excellent oral and written communication skills to effectively communicate with all levels of the organization.
* Multi-site or multi-customer experience highly preferred.
* Strong organizational, time management, problem-solving, and interpersonal skills.
* Fluent in English and Portuguese.
* Availability for international business travels.
EEO Statement
BorgWarner is an equal employment opportunity employer such that all qualified applicants will receive consideration for employment without regard to race, color, age, religion, sex, sexual orientation, gender identity/expression, national origin, or disability.
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